Mecalab designed and assembled two gas humidification panels for the high-tech industry. From engineering to SEI4-VCI seaworthy packaging, every stage (welding, quality controls and PED certification) reflects the technical standards that define Mecalabโ€™s expertise.

Life Sciences Food & Drink High Tech Stainless Steel Piping Orbital Welding

Mecalab : a leading player in high-precision piping

๐Ÿ—“๏ธ May 2025 ๐Ÿ“ Belgium ๐Ÿ• 4 min read

Specialised in pure water and air technologies, Mecalab works on industrial projects with a high level of technical requirements. With an integrated approach ranging from design to documented delivery, the Belgian company has established itself as a trusted partner for the high-tech, pharmaceutical and process industries.

This new project is a concrete illustration of that expertise : the design, assembly and full qualification of two gas humidification panels intended for an application in the high-tech sector.

Mecalab’s scope of work : from engineering to delivery

Mecalab took charge of the entire project, covering the following phases :

๐Ÿ“ Engineering and sizing
Analysis of process requirements, calculations and component sizing.
๐Ÿ“ฆ๏ธ Procurement
Selection and sourcing of piping and valve equipment.
๐Ÿ”ง Welding and assembly
Assembly and installation of the equipment, integrating the customer’s process components.
๐Ÿ“‘ Complete documentation
As-built dossier, certificates, user manual and attestations.

This turnkey approach allows the customer to focus on their core business while entrusting Mecalab with the technical and documentary responsibility for the entire subsystem.

Detail of stainless steel piping and assembly on a Mecalab gas humidification panel

Quality control : rigour and traceability at every stage

For highly demanding applications such as gas humidification in high-tech environments, quality is not assumed, it must be proven. Mecalab implemented a comprehensive inspection programme, covering :

  • ๐Ÿ”น Radiographic testing : non-destructive testing of welds
  • ๐Ÿ”น Dye penetrant testing : detection of surface defects
  • ๐Ÿ”น Pressure and leak tests : validation of performance under operating conditions
  • ๐Ÿ”น Dimensional and visual inspections : geometric compliance and finish

These inspections ensure the long-term reliability of the panels and their compliance with applicable standards, including the PED directive (Pressure Equipment Directive).

« A new project illustrating Mecalab’s expertise in highly demanding technical applications. »

— Mecalab

Quality control of a gas humidification panel before delivery

A complete as-built technical dossier

Upon delivery, each panel is accompanied by a comprehensive as-built technical dossier, consisting of the following elements :

  • ๐Ÿ”น Complete welding dossier
  • ๐Ÿ”น Updated as-built drawings
  • ๐Ÿ”น Material and calibration certificates
  • ๐Ÿ”น Test reports
  • ๐Ÿ”น User manual and operating documentation
  • ๐Ÿ”น PED certificate and good practice certificate

This level of documentation is essential for projects subject to regulatory audits, process qualifications or strict traceability requirements, which are typical of the high-tech and pharmaceutical industries.

SEI4-VCI seaworthy packaging: optimal protection during transport

The care given to the project does not stop at qualification : the panels were packed in SEI4-VCI class seaworthy packaging, providing optimal protection against corrosion, humidity and mechanical shocks during international transport.

This level of packaging, usually reserved for high-value equipment, reflects Mecalab’s attention to customer satisfaction right through to final delivery on site.

๐Ÿ›ก๏ธ
PED certification
๐Ÿ“‹๏ธ
Complete as-built dossier
๐Ÿ“ฆ๏ธ
SEI4-VCI packaging
๐Ÿ‘จ‍๐Ÿญ
Qualified welding

Why entrust your high-requirement projects to Mecalab ?

This project illustrates Mecalab’s ability to manage complex projects, from initial engineering through to documented on-site delivery, including manufacturing, quality control and suitable packaging. The company primarily serves industries where precision, traceability and regulatory compliance are non-negotiable.

Whether for stainless steel piping systems, special process assemblies or equipment subject to the PED directive, Mecalab has the skills, certifications and experience required to meet the market’s most stringent requirements.

Do you have a similar project or would you like to learn more about Mecalab’s projects and expertise ?

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